High resolution determination of local residual stress gradients in single- and multilayer thin film systems
<Abstrate>
Residual stresses and stress gradients are of great importance in
all thin film systems, as they critically influence the structural
stability and functionality, and thus the lifetime, of the concerned
devices. In this study, an improved ion beam layer removal method
is developed to determine the stress distribution in copper- and
tungsten-based thin film systems. Cantilevers were prepared from
single, bi- and tri-layer systems with an individual layer thickness of
500 nm using focused ion beam machining. Subsequently, residual
stress profiles were determined with a depth resolution of 50 nm,
employing the ion beam layer removal method. We observe that the
evaluated average film stresses correspond to state-of-the-art X-ray
diffraction measurements. However, depending on the layer order,
different stress profiles with strong stress gradients evolve, and
pronounced changes in residual stress occur across an interface within
only few grains. These novel findings have profound implications
when addressing the interface adhesion, fracture properties and
reliability of novel thin film systems, as well as interface dominated
materials in general.