Deposition mechanisms of metallic glass particles by Cold Gas Spraying
<Abstract>
The deposition mechanisms of metallic glass particles impacting a substrate
at high velocity (385–485 m/s) and temperatures near and above the glass
transition are studied using finite element modeling. The deformation mechanisms
of the metallic glass particles in these conditions are extremely dependent on their
Reynolds number only leading to deposition and bonding at high Reynolds number.
Unlike early works, this study includes the homogenous flow deformation under
Newtonian and non-Newtonian regime modeled using the constitutive equations
of the free-volume model. The computed results are compared against experimental
data of metallic glass coatings build-up by Cold Gas Spray. A critical value of the
Reynolds number is found by both experiments and simulation, showing that it is a
useful parameter to control the activation of viscoplastic deformation and bonding
of metallic glass particles. Interestingly, this work demonstrates that deposition of
metallic glass particles is governed by a cooperative movement of the liquid instead
of a simple shear instability effect at the particle-substrate interface unlike
polycrystalline metals.
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